©ABB Ltd -1ABB E-Clipse Bypass Certified Start-up TrainingDave PolkaTraining Manager
©ABB Ltd -10E-Clipse Bypass – Overview There are four Macros in the E-Clipse Bypass All Macros – Start / Stop DI1; DI6 = Smoke Control HVAC defaul
©ABB Ltd -11E-Clipse Bypass – Overview Warning: DI 6 activation always configures I/O as shown in the Smoke Control Macro diagram Closing DI6 will
©ABB Ltd -12E-Clipse Bypass – Set-up and Procedures Review the E-Clipse Bypass User Manual for complete information Bypass product has a display &a
©ABB Ltd -13Keypad Use Bypass product has a display & menu structure similar to the drive Programmable relays, fault transfers, DIs, etc. are p
©ABB Ltd -14Keypad Description LEDs are very similar in form & function to the current E-Bypass keypad Main difference is that the Ready LED on
©ABB Ltd -15Jumpers and Switches The E-Clipse Bypass ships with DCOM / GND Jumper & START EN 1 Jumper installed at the factory Therefore, the E
©ABB Ltd -16Jumpers and SwitchesAll EFB (ModBus, N2, FLN, & BACnet) communications is connected to X2: 26 - 30 on the Bypass Board (RBIO)Set SW1
©ABB Ltd -17Jumpers and SwitchesFieldbus Adapters (FBAs) connected here.Ex. FLON-01 = LonWorks, FENA-01 = EtherNet, FDNA-01 = DeviceNet, & FPBA-0
©ABB Ltd -18E-Clipse Bypass – Programming NotesIn general, any adjustments related to motor data and motor speed are entered using the drive keypad.
©ABB Ltd -19E-Clipse Bypass – Programming Notes Steps in Drive / Bypass Set-up (drive keypad cont.): Enter minimum frequency - if any (2007) Adjus
©ABB Ltd -2Scope of ProductFrames V1 thru V4 (Vertical) 1 to 60 HP @ 480V 1 to 25 HP @ 208V 1 to 60 HP @ 600V B1 thru B4 (Standard Bypass [Box])
©ABB Ltd -20E-Clipse Bypass – Programming Notes 3. NOTE: You must run the motor in drive mode before attempting bypass operation (panel will indica
©ABB Ltd -21E-Clipse Bypass – Programming Notes 6. If motor runs in the correct direction in drive and bypassProceed to step 7. If motor runs in in
©ABB Ltd -22E-Clipse Bypass – Programming Notes 7. Go to STARTUP PARAMS Scroll down and make appropriate changes if requiredNOTE: Parameter 1613 BP
©ABB Ltd -23E-Clipse Bypass – Programming Notes Communication Set-up 8. Are you using serial communications? If no, go to step 9 If yes – select
©ABB Ltd -24E-Clipse Bypass – Programming NotesIf you unintentionally change drive comm settings – from the drive keypad:Set 9802 = ModBusSet 9902 =
©ABB Ltd -25E-Clipse Bypass – Communications Set-up Communication Set-up (continued) Are you controlling drive speed via communication? If yes Go
©ABB Ltd -26E-Clipse Bypass – Communications Set-up Communication Set-up (continued) Are you starting and stopping via communication? If yes Go t
©ABB Ltd -27E-Clipse Bypass – Communications Set-upSet-up Drive external communications (through bypass) Bypass parameter 5302 Set desired drive un
©ABB Ltd -28E-Clipse Bypass – Communications Set-upSet-up bypass external communications (if required) Bypass parameter 5002 Set desired bypass uni
©ABB Ltd -29Example System (Drive & Bypass) Monitoring / ControlNode No. 1(5302 = 1)Bypass Node No. 256(5002 = 256)X:2, 27, 28,29 No Bypass comm
©ABB Ltd -3©ABB Ltd -3Scope of Product Vertical Enclosure UL Type 1 - Ex. ACH550-VCR-023A-4 Options Fig communications modules Service switch
©ABB Ltd -30Example System (Drive & Bypass) Monitoring / ControlNode No. 1 (5302 = 1) Bypass Node No. 2(5002 = 2)X:2, 27, 28,29 Bypass communica
©ABB Ltd -31E-Clipse Bypass – Communications Set-upNOTE: when the 45 Bypass communications points are being monitored or controlled over the serial l
©ABB Ltd -32E-Clipse & VFD Serial Communications Wiring Preferred Wiring DiagramNOTES:1. Use 4 conductor Cable – Tie wire pair 3rd& 4thto AG
©ABB Ltd -33E-Clipse Bypass – Programming Notes 9. The basic start-up is now complete. Review the E-Clipse Bypass User’s Manual for additional inf
©ABB Ltd -34NotesThank you for your Attention !
©ABB Ltd -4Scope of Product Release for sales date March 1, 2008 Not included at release but planned FLON, FENA, FDNA, & FPBA Differences fr
©ABB Ltd -5E-Clipse Bypass - Assembly View5. Drive 2. Contactor Sub-assembly 1. Base 6. PlasticCover 4. Bypass Control Module3. SupportPlate
©ABB Ltd -6E-Clipse Bypass Overview – “V” Style (Vertical)Take care not to “over tighten”InputOrOutput Terminals(Torque tool use is recommended)
©ABB Ltd -7E-Clipse Bypass Overview – “B” Style (Box)Take care not to “over tighten”InputOrOutput Terminals(Torque tool use is recommended)
©ABB Ltd -8E-Clipse Bypass WiringAll “V” Drives require BottomEntry/ExitAll “B” or Cabinet Drives require Top Entry/Exit(Removable Plate do not drill
©ABB Ltd -9Initial Control WiringAll system wiring is connected to the Eclipse Control Board (RBCU Module = the RBIO Board + Power Supply Board)Only
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